MAIN STAKES FOR THE MANAGEMENT AND

UTILIZATION OF RESIDUES IN ANIMAL PRODUCTION

Teachings and limits from a method developed in France

 

Jean-Paul DUBEUF

INRA-SAD. F- 20230 San Giuliano

International Goat Association

dubeuf2@orange.fr

 

SUMMARY -  In the next decades, the world will have to face both an important increase of the world population and the consequent need for a dramatic growth of the food production including milk. Due to the environmental constraints, the technological advances in intensification will probably not to be sufficient, control, management and valorisation of the residues of the activities will be a challenge to achieve a true sustainable development. Milk production is a very complex activity with big amounts and diversity of residues. In France, a method called DEXEL has been extended in both dairy and meat cows, poultry and pig farms for the diagnosis of effluents (green and white waters) and residues (manure) and their management (Nitrogen balance). This nationwide method has been used by a large program supported financially by the public services for investment in the improvement of production systems and equipment in  dairy production.

The communication describes the method, the organization and starts the discussion on the possible application of its main principles in other socio-economical conditions. The special situation and alternative solutions for pastoral grazing systems are underlined in terms of utilization and management of animal based wastes.  

 

Key –Words : Residues, management, fertilization, milk production, sustainability   

 

Introduction

 

Being one of the more developed agricultural and livestock producer, the amount of agricultural residues and wastes in France,  is very important. Its estimation is about 55 million tons from agricultural residues, 45 million tons of residues from the forestry exploitation and above all,  250 millions tons of organic wastes, mainly due to livestock production (Thermya, 2007). By comparison, the total amount of domestic wastes in France is now  22 million tons for a total expense of 11 billions €. But  these residues and wastes of the agricultural and livestock activities in France could be used and valorised to prevent pollution and produce energy. In animal production sector, most of the residues are composed by the dejections of the animals (solid and liquid manure, brown waters) and the residues of the products themselves (white waters for milk production, silage juices). During decades, these dejections and residues have not really been considered in the management of the production systems. Their fertilizing values have been largely underestimated in favour of mineral fertilizers and the old traditional methods have been very often forgotten in the more intensive systems and particularly in the western countries. Nevertheless, under the pressure of local environmental associations and because of the always higher effects of the industrial animal sectors (poultry, pigs, and more recently dairy cows) in often very populated regions, new environmental regulations have imposed strict standards to control the effect of these units on environment.

The awareness of the environmental impact of the animal activities has not been limited at the level of the more industrialized countries and the intensive animal production systems have been developed in all continents.

In an always more global world, the recent evidence of the global warming and general deterioration of environmental world conditions has focused on all human activities including obviously agriculture and animal production. A recent FAO report has underlined that animal production would be one of the main responsible for emission of CO2 and that the world production of meat and milk are likely to double in the next 20 years with its related effects on residues.

Such a dramatic situation imposes significant and collective actions to limit these environmental effects. If more research results are necessary before operative actions to control the emission of CO2, the preservation of water quality and a more rationalised management of fertilisation is largely possible thanks to a strict stocking and management of the residues.

The aim of this communication is to present the situation and the action has engaged in France on these subjects for 14 years to support the animal farms for a better management of their residues and to discuss the condition of application in other situations. The specific case of extensive systems will be included in this discussion.  

 

1 - The DEXEL method to improve the environmental situation of the French animal farms

 

1.1 -The French situation  on pollutions of animal origin

 

In France, like in many other European countries, we have observed an important development of the animal production sector since the end of the second world war and their concentration in some regions. Although the bovine, caprine and ovine livestock have regularly decreased, the porcine one has increased from 10 millions heads to 15 millions heads, the poultry one  has doubled from 1360 millions heads to 2800 millions. The drained and irrigated lands have been multiplied by 4 in 30 years. 52% of the methane emission in France comes from livestock production (CITEPA, 2000). One consequence of such a situation has been a structural excess in nitrates water contents overtaking the European standard of 50 mg/l and in bacteriological quality (see table 1). Meanwhile the consumption of mineral fertilizers had regularly increased of 4 N2 units/year/ha until the end of the 20th Century. An average increase of the nitrate content of 1 to 2 mg/litre in surface and deep waters has been observed during the past 30 years.

The Nitrogen excretion by animal production can be estimated thanks to the French Official Corpen standards.

 

Table 1 - N2 effluent productions /type of animal (kg N2/animal/year) ( industrial pigs, poultry and beef excepted)

 

Type of animal

kg N2/animal/year

Livestock

(* 000 heads -2005)

Total N2

(t-estimation)

Dairy cows :

85

3895

331 075

Suckling cows :

67

4029

269 334

Sows for reproduction :

17,5

1284

22 470

Total N2 by livestock for reproduction

 

 

629 000

 

The table above shows that the Nitrogen produced by dairy and suckling cows,  and sows for reproduction would be equivalent nearly 2 millions tonnes of mineral fertilizers. Only the non controllable part of it would be used directly for grass production when animals are grazing. The controllable fraction has to be stocked and spread in the fields. For many years, these liquid and solid manures were not included in the fertilisation management. Because of the low cost of energy, they were losses both for environment and energy preservation. The Dexel method like all the rationalised fertilisation plans aim to include them with both economical and environmental effects without impact on crop yields. For instance 1 tonne of solid bovine manure contains an average 5 N2 Units. 20 t /ha could save 100 U mineral fertilization. If we include the poultry, porcine, and bovine industrial units, the impact of these residues would be significantly higher

 

 

Fig 1 – Map of the vulnerable zones for water quality in France

      

 

 

 

In each region and departments, the animal farms have to be in compliance with the Departmental Sanitary Regulations that compel to suppress any direct dumping of animal residues and dejections. To apply the European Nitrates Regulation (1991) on water quality, the French public services in coordination with professional organisations have defined a plan to control the pollutions of agricultural origin including animal production (PMPOA) [1] .During the first period (1994-2000) the biggest farms only were concerned by the plan but since 2000 all the milk, meat, poultry and pig units of the vulnerable zones have been involved.

 

1.2 - Objectives, organisation and main principles of the DEXEL method

 

Created by the French Technical Institute for Animal Production (“Institut de l’Elevage”), the DEXEL diagnosis has received the agreement of the Ministries of Agriculture and Sustainable Development, and the Water Authorities to be realised by certified experts in animal units where PMPOA has to be applied for the management of residues and the plan of modernisation of the animal housing.

The DEXEL diagnosis aims to identify and classify according to a hierarchy the pollution dangers of waters by nitrates and indirectly by pathogenic bacteria. It is realised in 3 stages (see figure 2).

The first one “building and stocking units” identifies the animal housing and the several building units, the effluent stocking units, and their management according to the number of heads, the type of animal and the effluents produced by each of them.

The second one “Agronomy” does the stocktaking of each land plot, describes the production system according to the crops and forage, output and practices in mineral fertilization.

The third one is dedicated to the dangers analysis, the agronomic indicators being sum up, the spread organic and mineral fertilizers being located and the  stocking equipment  described. The main dangers for pollution are identified and characterised but they are connected  in a global integrated approach of the management of the effluents and fertilization. The DEXEL method is based upon the declarations of the farmers and is derived from the main principles of the Hazard Analysis Critical Control Points (HACCP).  

 

Fig 2   Main principles of the DEXEL Method   

 

 

A synthesis is discussed with the farmer to propose progresses in the management of fertilization and to improve the equipment and buildings of the farms.

 

To make this work operational, the authors of the methods have prepared  references to guide and ease the calculation. One difficulty, for instance, is to estimate, the amount of N2 exported on the grazing areas. A method has been proposed to simplify the estimation according to the potential of the meadows, the animal stocking rate, the type of animals and  the time of presence of animals. A common dossier has been prepared  with clear forms and explanations on the calculation methods.  Some examples are given in annex. The objective is to reach the level of the “farm of pure water”.

 

1.3 - Application of the method in France

 

 This method has been applied in France since 1994 and more than 1300 experts have been trained to make the diagnosis. The method has been improved during all this long period and for instance a software has been created to facilitate the work of the DEXEL agents and other individual or collective method have been created to support the breeders in environmental management of their farm (ADELE, PAQVEL). The impact of  these training sessions has been very important to make the technicians in animal production aware of the situation and stakes of many animal farms. Like in many other countries, investment on residues management and rationalised equipment was not really considered important because not directly productive. In the last period, the method has been improved to be easier to apply and quicker to realise.

Although this methods and its development have not solved all the negative externalities of animal production, it has significantly contributed to reduce them. Simultaneously, other actions have been engaged for instance to collect the silage films or the plastic empties. 

This continuous success has been the result of a good coordination and agreements between the public services (that have supported financially the method) and professional organisations that are particularly well structured in France. Beyond, it is important to underline that in many cases, the recommendations have been applied, firstly because, significant financial supports have been dedicated to residues management and under condition of application of the method, secondly because France has created a dense network of extension agents in all the regions.    

 

2- Discussion : teachings and limits of this methods for other countries

 

From this significant experience, we can underline that  to impulse the management of residues in animal production requires several conditions :

-                    a high financial background to solve the identified problems that could be from private or public origin.

-                    a collective organisation and will to train the farmers who were not always conscious initially of the importance of this management. The farmers are generally afraid that the valorisation of manure would reduce their drops and requires much “bureaucracy”.

-                    Efficient public services to make apply the regulation.

 

The method, we have described here is very well adapted for the very intensive units that have developed dramatically in the Western countries and in the suburban very populated areas. It could be applied in many countries with similar conditions. It is also a good example of the importance of a political decision to impulse structural changes. An adapted sensitisation on these problems and these method with lighter procedures in many developing countries where suburban areas are facing dramatic problems partly because of the settlement of  huge poultry, pig or  even beef intensive units.

This method has insisted on the global and technical management of the animal wastes in well organised units. For small family livestock units, particularly in mountainous areas, there could be too little available for spreading these effluents and the effluent management could be a problem. Aubry et al. (2006) have developed a synthetic representation of practical knowledge about farmers practices. Their model was based on data collected through expertise, bibliography, and farm surveys, in La Reunion, a tropical and mountainous southern French island.   They have shown that the effluent management is more reasoned in terms of spreading dates than in terms of quantities, always very difficult to estimate. A more empirical and more traditional close to the farmers practices would be necessary for small and medium family units but in all cases, didactic and collective financial efforts would be required when investment is necessary. The development of methods of treatment of the residues like composting or production of bio gas (in addition with valorisation of other vegetal residues could be planned. The process is now operating (see annex3) and numerous projects have began to build such units to produce electricity in many countries (like for instance the French Indian cooperation project to build a biomass power plant in India to produce 50 000 MW with agricultural and organic residues, 2005). Nevertheless, the development of biogas plants using animal dejections keeps low in France (Observatory of energy 2002) as shown on table below and information, training and financial aid are needed to impulse these innovations. .

 

Table 2- Renewable energy from agricultural, industrial and domestic residues by biogas  productionin France

1999 - 2000 and2001 provisional (source DGEMP, May 2002)

FRANCE

1999

2000

2001

Gas, electricity, thermal energy  production

Gwh (ktep*)

 

Gwh (ktep)

 

Gwh (ktep)

Biogas from domestic wastes

118(8)

249(7)

253 (7)

Biogas from purification mud

87(33)

89(33)

89(33)

Biogas from agricultural mud

(5)

(5)

(5)

Biogas from residues of food industry

8(16)

8(18)

8(18)

* production of renewable thermal energy  (heat or driving force)

For the extensive pastoral systems, the question of land available and concentration of wastes is less accurate but efforts have to be focused on the protection of the water collecting areas from the dung pats of the flocks and herds and the storage and control of chemical products for veterinary or sanitary purpose.

  

Conclusion

 

For the near future, the mission of extension services will be not only to support the farmers to produce more but also to help them to take in account the environmental situation in spite of their economical  difficulties. In all the continents, the preservation of bacteriological and chemical quality of water will be a strategic challenge for mankind. We will have to calculate more and to be more trained. The management of effluents and residues has to be organised everywhere including small farms. The traditional  know how could be a way to limit the utilization of expensive chemical products with an high environmental impact. These subjects would not be limited to water quality preservation. Although in no word, the DEXEL method can not be considered a model for other situations and countries, it has been an innovative and demonstrative approach of the need for more adapted and teaching support. Nevertheless, the food urgencies could prioritise short terms solutions rather than sustainable rationalised but more expensive ones. It is the reason why it seems to be so important to create didactic and collective methods to undertake dramatic changes everywhere in our management of our resources. 

 

References

 

Actu Environnement, 2005. http://www.actu-environnement.com/ae/news/1253.php4

 

 

Aubry, Ch., Paillat, J-M, Guerrin, F.; 2006. A conceptual representation of animal waste management at the farm scale: The case of the Reunion Island .; Agricultural Systems; 88; 2-3. ; 294-315

 

CITEPA, 2000. http://www.citepa.org/emissions/nationale/Ges/ges_ch4.htm

 

FAO ; 2007 ;  Livestock’s long shadow ; environmental issues and options ; http://www.virtualcentre.org

 

Manneville Vincent, 2004, Synthèse sur le diagnostic des exploitations d’élevage, Institut de l’élevage ; 85pp. Can be consulted in French at :

  http://www.inst-elevage.asso.fr/html1/IMG/pdf/Dexel_Methode_et_referentiel.pdf

 

French Ministry of Agriculture; Official statistics (1970 –2000)

 

Thermya SA; 2007. http://www.thermya.com/pdf/la_biomasse.pdf

 

Agence thermique Energie Environnement (2007); http://www.biogaz.atee.fr

 


Appendix 1– examples of information and calculation forms for the Dexel diagnosis

 

 

 


Appendix 2 – Scheme of a Biogas production unit 

 

 



[1] Plan de maîtrise des pollutions d’origine agricole)